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Pyrocrat Systems Llp


Process Equipment

Pyrocrat Provides high-tech Process Equipment and Solutions for industries including:
  • Power.
  • Sugar.
  • Textile.
  • Pharmaceuticals.
  • Food.
  • Steel.
  • Chemicals etc.

Some of our widely appreciated products include of:
  • Powder cooling conveyors.
  • High temperature leak proof knife edge gate valves(Operational temperature above 400 deg C).
  • High efficiency hot air generators.
  • High temperature blowers (Operational temperature above 500 deg C).

High Temperature & Leak Proof Knife Edge Gate Valves

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High Temperature & Leak Proof Knife Edge Gate Valves
Approx. Rs 1.5 Lakh / No(s)
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High temperature & leak proof Knife Edge Gate Valves

Delivery Period: 2 weeks

Sizes: 2" to 14"

Operational Temperature: Has Carbon-graphite seals are self lubricating, resistant to chemical corrosion, and capable of running at temperatures up to 538°C.

Body material of Construction:
  • IS 2062 GR A
  • SS 304
  • SS 316
  • SS 316L.
Seat material of Construction:
  • SS 304, SS 316,
  • SS 304L,
  • SS 316L,
  • Nitriding to approx 600-1250 HV1 surface hardness,
  • Replaceable Carbon Graphyte max. temp. up to 1200 cen.
  • Replaceable EPDM Rubber, max. temp. up to 1200 cen.,
  • Replaceable VITON Rubber, max. temp. up to 2320 cen.,
  • Replaceable P.T.F.E., max. temp. 2100 cen.
Gate material of Construction: SS 304 / 316 / 316L.

Body: Cast Corrosion resistant steel or cast iron to provide receptivity against corrosion For all wetted parts
Stem: Stainless steel or as desire, having double start thread rising / non-rising spindle, For fast closing and opening.
Gate: The Stainless steel knife gate plate is precision-buffed on both sides, to enhance Packing life and ensure positive shut off even heavy or high-viscous fluid.
Seat: Renewable Metal-to-Metal, replaceable type, soft seat and other Suitable to application.

Gland Packing:Very Small Gland Packing Area eliminates chances of leakage. Multiple packing and true leveling provide uniform compression of packing and it gives zero leakage from gland portion. Different varieties of packing materials to suit condition provide total sealing.

Valve End Connection: Flanged End

Operation Available: Knife edge Gate Valves Operation - Manual, Cylinder Operated, Electrical Actuator, Pneumatic Actuator with Manual Override.
Widely Used For: High temperature operations, Slurry Lines, Sludge and Viscous Media Handling, Pulp and Paper Stock Lines, Dry Solid and Powder Handling, High Temperature Gas Lines and Many More.


Additional Information:

  • Minimum Order Quantity: 1 No(s)
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Hot Air Generator

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Hot Air Generator
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High efficiency directly fired hot air generators.
  • Hot Air Generators/ Air Heaters of both horizontal & vertical type
  • heat release capacity of 25 Million KCal per hour
  • Inner heat exchange SS 304 mesh for high efficiency
Fuel Options:
  • Gas cum Oil Fired
  • Gas fired
  • Diesel Fired
  • Furnace Oil Fired
Special Features:
  • Clean & contamination free hot air
  • High thermal efficiency: about 90% on NCV of fuel for indirect type
  • Efficient furnace volume for complete combustion
  • Furnace with high radiant heating surface maintaining safe furnace wall temperatures much below the permissible limits
  • High heat transfer area giving longer heater life
  • Robust & reliable components with minimum maintenance for fans & controls
  • Powder coated, well lit control panel with systematic wiring layout with tag nos. etc.
  • Easy to operate and maintain

Specifications:
  • Capacities: 0.1 million kcal/hr to 2.5 million kcal/hr
  • Temperature: Up to 350 deg. C for indirect type & up to 800 deg. C for direct type
  • Fuel suitability: CNG, LPG, Hydrocarbon Gas, Methane,Light Oil, Light Diesel Oil, Diesel, Heavy Oil, Furnace Oil, Biodiesel, Palm Oil Residue
  • Burner: Own make / Air automised
  • Efficiency: Overall efficiency of 90% on NCV of fuel
Contact us for visit to operational Hot Air Generator and technical discussion.
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Powder Cooling Screw Conveyor

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Powder Cooling Screw Conveyor
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Powder Cooling/Heating Conveyor for solid liquid heat exchange.

Material of Construction:

  • IS 2062 GR A
  • SS 304
  • SS 316
  • SS 316L.

Advantages:

  • Water cooled screw conveyor shaft
  • Water Jacketed
  • Robust and hassle free operation
  • Leak proof operation
  • Operational temperature up to 1200 deg C


Applications:

  • Cooling an Extremely Hot Material
  • Pyrolysis Plant Carbon Cooling
  • Powder Cooling
  • Powder Heating
  • Heat recovery from powder material
  • Boiler ash cooling
  • Heat recovery from high temperature powders


To select a cooling screw conveyor for your hot material, you’ll need to work with our application engineer to calculate the conveyor’s surface area and design the cooling medium flow to match your application’s heat load: that is, the amount of heat you must remove from the hot material. We will calculate this heat load based on your material’s inlet temperature and desired outlet temperature and the cooling medium’s temperature and flowrate, then will size the conveyor to handle the heat load — and your material’s volumetric flowrate — with a conservative safety factor.

Contact us for visit to operational Powder Cooling Screw Conveyor and technical discussion. 

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Oil Water Separator

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Oil Water Separator
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Continuous type oil water layer saaperator.

Capacity: 50lit/hour to 5000lit per hour.

MOC: MS/SS

Hassel free and maintainence free.

Cleaning handholes and bottom flush valve.

Please contact us to see one of water saperatior in operation and for tehnical discussion.
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Economizer and Air Pre-Heaters

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Economizer and Air Pre-Heaters
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High efficiency combustion Economizer and Air Pre-Heaters.

The Regenerative Air Preheaters (RAPH) absorbs waste heat from flue gas, then transfers this heat to incoming cold air by means of continuously rotating heat transfer elements of specially formed metal plates. The simplicity of design and construction permits these Regenerative Air Preheaters (RAPH) to operate continuously without any interruption either with a process steam generator or with a utility steam generator.

Material fo constrution:
  • IS 2062 GR A
  • SS 304
  • SS 316
  • SS 316L

Applications:
  • Combustion air preheating
  • Energy recovery from exhaust gases
  • Gas to Gas Heat Exchange

To select suitable model of air preheater, you’ll need to work with our application engineer to calculate the conveyor’s surface area and design the cooling medium flow to match your application’s heat load: that is, the amount of heat you must remove from the hot gases. We will calculate this heat load based on your hot gas inlet temperature and desired outlet temperature and the cooling medium’s temperature and flowrate, then will size the heat exchanger to handle the heat load — and your hot gas's volumetric flowrate — with a heat exchanger safety factor.
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High Temperature Industrial Blower

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High Temperature Industrial Blower
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Models: 100cfm and above.

Pressure Drop across Inlet & Outlet: Up to 500mm WC

Material of Construction:
  • IS 2062 GR A
  • SS 304
  • SS 310
  • SS 316
  • SS 316L
Delivery period: 4 weeks

Service Temperature: Up to 950 Deg C

Special features for high temperature applications:
  • V Belt Driven to prevent heating of motor
  • High temperature MOC of Fan Wheel: SS304/310/316/316L
  • Water cooled shaft
  • High temperature shaft of SS 310
  • Shaft Coolers – Finned disk attached to the shaft between the housing and inboard bearing. Designed to dissipate heat before it reaches the bearing. Also causes air cooling around the bearings and through the shaft guard.
  • High Temperature Shaft Guard
  • Leak proof performance
Contact us for visit to operational high temperature blower and technical discussion.
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Call Us: +91-8048078019
Pyrocrat Systems Llp
Amit Sharma (Business Development Manager)
J-103, 1st Floor, Tower No. 7, Railway Station Commercial Complex Sector 1A, C. B. D. Belapur,
Mumbai - 400614, Maharashtra, India
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